Toyota Production System's waste-free quality control | Genba Kaizen Consulting by Hirayama Consulting

Toyota Production System- “Good products make profits, good ideas make people”

The sign “Good products, good thoughts” displayed at each Toyota factory means that good products make profits and good ideas make people, and quality control is an important theme.
Also, Toyota’s idea of quality is to build the same high quality car no matter where it is built in the world. It is not made in Japan but “made by Toyota”, and the purpose of this seminar is to understand the concept of quality and to learn quality control methods used in the Toyota Production System.

Seminar video explanation

Seminar outline

Title	Toyota Production System’s waste-free quality control
Category	Quality
Venue	Online Seminar／ZOOM
Schedule	2 hours on requested date check other dates
Trainer	On-site improvement consultant who have improved various factories in Japan and overseas、 Trainer with career background in Toyota Motor Corporation for 41 years and with a TPS instruction qualification.
Fee	JPY 13,750 per person Minimum groups of 5 people

Seminar Contents

Program

Trainer

1. Toyota’s concept of quality control
　

Quality first / Customer first

Philosophy of “self-process completion(JIKOTEIKANKETSU)” which is a method of “autonomation(JIDOKA)”

2. Consistent quality assurance
　

Consistent quality assurance

Quality control guidance to suppliers

3. Visualized quality control system
　

Quality check sheet

Traceability

4. Eradication of defective products
　

Built-in quality

QCMS quality supply chain

5. Daily quality management
　

Role of management supervisor

In-line and out-of-line quality check methods and roles

Improvement of working environment

Origin of equipment maintenance

Precautions

Payment

＊＊ Bank Remittance ＊＊
Remittance fee for a payment shall be borne by you.
When requesting invoice to be sent by postal mail, mention that in the application form.

＊＊ PayPal (Credit Card) ＊＊
When requesting payment by PayPal, mention that you want to use credit card for payment in the application form.
After we check your application, you will receive an e-mail with the invoice to make credit card payment by PayPal.

Payment Schedule (Approx.)

Application for Our Services	Payment Due
More than 10 days before the Events	Less than 10 days before the Events
More than 7 days before the Events	Up to 4 days before the Events

Cancellation Policy

As for cancellation or reduction of the number of participants, cancellation fee shall be charged
We do not accept cancellations on Saturdays, Sundays and public holidays or after 5 PM.We it will be handled at the next business day.
Unless the event is canceled due to our own circumstances, the remittance fee for the refund shall be at your own expense.
– No attendance without notices in advance: 100% of the fee
– Cancellation on the day of the event: 100% of the fee
– Cancellation one to six days before the event: 10% of the fee
– Cancellation before 7 days or more: Free of charge

Discontinuation or Date Transfer, etc.

Due to unavoidable circumstances, such as natural disasters and sudden illness of lecturers, the event may be canceled on the day.
In this case, we will send you an alternative schedule and ask your desire to participate or not.
If you do not wish to participate on the alternative date, you will receive a full refund of the fee.

Minimum number of participants to hold the event

Not meeting the minimum number of participants may result in a cancellation.In case of cancellation, we will contact you one week prior to the date of the event.If you have already paid for the event, you will receive a full refund.

Application