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Posts by hirayama

On-site TPS Dojo Training: Yamakita Seisakusho

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In March 2026, we conducted an on-site TPS Jissen Dojo training session.Participants learned practical methods for how workers and supervisors can address and improve issues when facing problems on the manufacturing floor. Date and Time: Saturday, March 28, 2026, 8:30–16:30 Objectives: Lecture on TPS overview and hands-on practice for productivity improvement using a simulated assembly […]

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[Case Study] Eliminating 12 Types of Muda – Workshop Seminar

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In May 2025, we conducted the “Eliminating 12 Types of Muda Workshop Seminar.” Participants presented their improvement proposals during the event. Here, we would like to introduce the improvements proposed by three of the groups. Best 1: 8 seconds We’ve held many seminars up until now, but this is the first time we’ve seen a […]

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【In Response to Your Inquiry】Embedding TPS and Kaizen Practices

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Our kaizen activities have not taken root. What can we do to ensure they are embedded in our organization? Also, how long do you think it typically takes to fully instill the Toyota Production System (TPS) within a company? These questions will be answered by an officially certified TPS trainer with over 40 years of […]

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Training for Enhancing Production Site Capabilities at a Factory in Vietnam

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At Hirayama Consulting, we provide on-site improvement services not only in Japan but also across various industries overseas. In December 2024, we conducted practical training on on-site improvement for the enthusiastic employees at Showa Glove’s factory in Vietnam. When improving overseas sites, significant differences in national culture, religion, and corporate culture often become apparent. However, […]

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TPS Dojo / Record-Breaking 1,358 Participants in 2024

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We hope this message finds you well. This is the Secretariat of the Consulting Division at Hirayama Co., Ltd. TPS Practical Training Dojo Marks Its 17th Year In 2024, the TPS Practical Training Dojo welcomed new trainers and achieved a record-breaking 1,358 participants. This milestone brings the total number of participants to 11,631 since its […]

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Introduction of the New Training Equipment at the TPS Dojo

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At the TPS Dojo, we have introduced a new mobile training apparatus made of lightweight SUS material as training equipment for the first time in approximately 20 years. This allows us to conduct on-site training sessions. With the new training apparatus, we can transport the equipment to your specified location, making it possible to hold […]

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DX Certified Business Operator

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Manufacturing consulting and contracting company Hirayama Co., Ltd. has been certified as a “DX (Digital Transformation) Certified Business Operator” by the Ministry of Economy, Trade and Industry with the procedure number DX-2024-06-0010-01 as of June 1, 2024. https://disclosure.dx-portal.ipa.go.jp/p/dxcp/top Certification Details Procedure Number：DX-2024-06-0010-01 Certification Expiry Date：2026年5月31日 On December 1, 2023, Hirayama Co., Ltd. established the “DX […]

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Key Points for the Construction, Expansion, and Renovation of New Factories

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In factory setup support, we assist with the construction of new factories, expansion of existing factories, and renovation of used factories. Consultants with experience in factory construction both domestically and internationally will help build highly efficient production lines and support your problem-solving needs. Examples of Factory Layouts While individual cases may vary, a basic approach […]

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