Genba Kaizen Consultant

ITO, Akihiro

Akihiro, Ito

Process improvement consultant

Akihiro Ito is active on the front line as a shop floor improvement consultant. He has improved a wide variety of large and medium-sized shop floors of over 300 companies in more than 12 countries in Japan and overseas, and has solved the problems of each shop floor every time. Based on his experience working on the production control system, he implements improvement activities in all processes of a factory such as sales, materials, production control, manufacturing, and outsourcing. In addition, he implements the improvement activities together with the people at the shop floor, make the culture of shop floor improvement rooted in the company, and realize quality improvement, productivity improvement and lead time reduction.

Domestic consulting achievements

Company H
  • Guidance to improve productivity, shorten lead time, and reduce WIP (work in process) inventory of manufacturing shop floor

  • Company O
  • Guidance to improve productivity, shorten lead time, and reduce WIP (work in process) inventory at communication device manufacturing plant

  • Company P
  • Guidance on line layout improvement from mass production of electrical devices to cell production

  • Company K
  • Synchronization guidance of processing and assembly workplaces at agricultural equipment manufacturing plant

  • Company S
  • Guidance to improve productivity, shorten lead time, and reduce WIP (work in process) inventory at semiconductor manufacturing plant

  • Railway company
  • Periodic inspection of railcar and guidance on improving productivity of repair work

  • Movie theater
  • Reduce waste of theater staff work and improve personnel planning

  • Pharmaceutical products
  • Improve productivity of packaging process

  • International consulting achievements

    China
  • Construction machinery
  • Automobile
  • National Railway
  • Cement
  • Bicycle

  • Korea
  • Food

  • Czech Republic
  • TV

  • India
  • Automobile parts

  • Russia
  • Aluminum manufacturing
  • Apartment building

  • Vietnam
  • Motorcycle muffler
  • Sanitary ware
  • Measuring equipment
  • Sewing factory

  • Indonesia
  • Pulp factory

  • Thailand
  • Automobile parts

  • Mexico
  • Sanitary ware

  • Germany
  • Water faucet metal fitting

  • Consult this person

    Contact Us

    • TEL +81(0)3-5783-3571 (weekdays 9:15~17:15)
    • FAX +81-(0)3-5783-3572 (24 hours)
    Email us (Inquiry form)
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